Design Carved Wood Doors
WoodLtdŽ Studio
Chiang Mai  Thailand
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Oversize Teak Double Door Large 3.4 Meters High Door
Fernando-San Pedro Nuevo Leon,
Mexico

 
 
 
  Home | WoodLtd Studio | Door Catalog | Current Projects > Fernando-Mexico  
     
  TABLE OF CONTENTS  
 
  q Specifications q Panels q Finishing
  q Delivery Time q Stiles & Rail Construction q Packing
  q Project Updates q Molding q Fumigation
  q Communication q Panel End Sealing q Warranty
q Teak (Tectona Grandis Linn) q Carving q Certificate of Authenticity
q Kiln-Drying q Sanding q Insurance & Shipping
 

THE PROJECT: Huge 3.4 Meters High Castle Door with Surround made in solid Burmese teak

Double Door

Door Blueprint I

Door Blueprint II

Door Elevation

Door Plan

T-Astragal

Rough Opening

Floor Plan

Colorchart

Certificate

 

 

SPECIFICATIONS

     
  Description:   Super Custom Teak Door with Surround  
  Reference Number:   MORDR128  
  Material:   genuine Burmese Teak grade A  
  Door Type:   Exterior Door  
  Exterior Carving:   same as shown in the picture  
  Interior carving:   the same theme, 50% less craving job  
  Slab Size in Centimeters:   90 cm X 250 cm  
  Rough Opening:   2.80m wide X 3.40m high  
  Frame:   Pre-Hung  
  Frame Depth:   33 cm  
  Door Units:   One (1) Set of Double Door plus Surround  
  Finish:   ANTIQUE just like the picture above (!)  
  Hinges:   Heavy Duty Solid Brass  
  Casing:   Carved  
  Swing Direction:   In-Swing  
  Orientation:   Right Hand  
  Hardware:   Provided by Client (!)  
  Color:   same as the door picture above  
 

DELIVERY TIME      
  Door Production/Carving Time:   150 days  
  Pre-Hung Door Shipping Size:   2.80m wide X 3.40m high X 33cm = 1 piece  
  Casing Shipping Size / Pack I:   2.50 X 0.50 X 0.16 m  
  Casing Shipping Size / Pack II:   2.50 X 0.22 X 0.17 m  
  Casing Shipping Size / Pack III:   2.80 X 0.50 X 0.16 m  
  Casing Shipping Size / Pack IV:   2.80 X 0.22 X 0.17 m  
  Total Shipping Volume:   1.7 cubic meters  
  Total Door Weight with Surround:   ~600 KG  
  Shipping Method:   Sea-Freight Door-to-Door  
  Destination:   Laredo, Texas USA  
  Date Project Started:   11-August-2006  
  Expected Finish Date:   15-January-2007  
  Shipping Time Bangkok to Laredo Texas:   ~40 days  
 
 
  PROJECT UPDATES  
 

05-Oct-2006/1

05-Oct-2006/2

31-Oct-2006/1

31-Oct-2006/2

11-Dec-2006/1

11-Dec-2006/2

11-Dec-2006/3

11-Dec-2006/4

10-Jan-2007/1

10-Jan-2007/2

10-Jan-2007/3

10-Jan-2007/4

10-Jan-2007/5

10-Jan-2007/6

10-Jan-2007/7

29-Jan-2007/1

29-Jan-2007/2

29-Jan-2007/3

29-Jan-2007/4

29-Jan-2007/5

05-Feb-2007/1

05-Feb-2007/2

05-Feb-2007/3

05-Feb-2007/4

05-Feb-2007/5

05-Feb-2007/6

05-Feb-2007/7

05-Feb-2007/8

22-Mar-2007/1

22-Mar-2007/2

22-Mar-2007/3

22-Mar-2007/4

22-Mar-2007/5

22-Mar-2007/6

01-Apr-2007/01

01-Apr-2007/02

01-Apr-2007/03

01-Apr-2007/04

01-Apr-2007/05

01-Apr-2007/06

01-Apr-2007/07

01-Apr-2007/08

01-Apr-2007/09

01-Apr-2007/10

 

  COMMUNICATION
  1. Sunday, 06-Aug-2006 >> First photo update is scheduled for 25-Sep-2006
  2. Sunday, 06-Aug-2006 >> WoodLtd Studio will provide a Certificate of Authenticity for no extra cost if requested..
  3. Thu, 21-Sep-2006 >> The wood has been dried in kiln and shortly we'll start assembling the door. Next update in three weeks..
  4. Thu, 05-Oct-2006 >> The woods and the trims are dry and ready to assemble the door and the surround now..
  5. Wed, 31-Oct-2006 >> We building a door surround now..
  6. Sat, 18-Nov-2006 >> Received no update from the artisan, will visit his shop next week...
  7. Mon, 11-Dec-2006 >> The door panels have been assembled and we'll start carving now...
  8. Mon, 29-Jan-2007 >> We're carving door surround now..
  9. Mon, 05-Feb-2007 >> Carving of the exterior side of the door surround has been completed. Will carve the interior side now...
  10. Sun, 01-Apr-2007 >> Project completed, the door is ready for shipping now...
 

Send email to The-Wood Studio now  Send email!

 
 
  TEAK

Latin name "Tectona Grandis Linn". Teak or Golden Teak is the king of hardwoods and it's one of the world's most valuable timbers, recognized for its durability and stability. Teak is more durable than any other hardwood and has unparalleled rich beauty. Teak can withstand all types of weather. Ancient Burmese and Thai royalty considered teak to be a royal tree. It has been the pillar of the shipbuilding industry for centuries. The decks of the Titanic were covered in Teak, and the wood is as good today as the day she sank on 1912. Teak is also used in the Middle East oil industry as one of the very few timbers that can withstand the punishing heat of the desert and will not readily catch fire. Teak can withstand harsh chemicals, and is resistant to fungi, rot and termites. Unlike other woods, teak does not turn black when in contact with metals. It looks best when applied transparent and light colors...

 

 

KILN-DRYING

All wood in the oven for two (2) weeks to a moisture content of 10-12% followed by one (1) week of resting to reabsorb moisture in the air to ~14%. The moisture level is measured by electronic instruments.

 

 

PANELS

Structural hardwood V-grooved minimizes the possibility of a joint separation. Permanently bonded with watertype-1 glue.

 

 

STILES & RAIL CONSTRUCTION

Mortise and tenon, glued with exterior Type-1 waterproof glue. Because wood tends to warp when it becomes damp, we make vertical rails from two separate pieces of wood, then laminating them together lengthwise, with the grain running in opposite directions. The same is done with the stiles. Then when moisture penetrates the door, the laminated pieces tend to bow in opposite directions, negating the warping effect.

 

 

MOLDING

Molding around lites and panels. Certain designs have recessed molding.

 

 

PANEL END SEALING

All panels are end sealed with under coat paint before the door is assembled to minimize shrinking and swelling.

 

  CARVING

Authentic hand carving by best Thailands craftsmen. No routers, no machine tools are used. Over 4,000 carving styles available for doors frames casing and lintels in many categories such as Americana, animals, architectural, Asian, business, Disney, dragons, mythology, nautical, wildlife and much more...

 

FINISHING (MARITIME)
  1. 12-Step PermaLane II
  2. Penetrating wiping stain sets the color
  3. Three Separate coats of alkyd moisture seal with fine sanding between coats
  4. Two coats of imported from Germany Bayer Brand catalyzed Poly-Urethane with ultraviolet absorbers. Light sanding between coats
  5. Stain brightener applied
  6. Detailed hand rubbed to smooth satin finish

 

SANDING

Machine sanded with super fine No. 220 grit paper followed by detailed hand sanding. No machine or cross grain sand marks. Ready for finish.

 

 

PACKING

Each door is individually poly bagged and boxed with 300# psi doubled wall cardboard and placed in wooden crate.

 

 

FUMIGATION

Every door together with wood crating, pallet and all Non-Manufactured Wood Packing Material (NMWP) to be fumigated with Methyl Bromide [CH3Br] and are free from wood termites. Formal Certificate of Fumigation is provided according to wood import regulations of European Union, United States, Canada, New Zealand and Australia.

 

 

WARRANTY

WoodLtd(R) Studio 2-Years Limited Warranty

 

 

CERTIFICATE OF AUTHENTICITY

We issue a Lifetime Certificate of Authenticity. The-Wood Studio certifies that every door we design and make is by order only. This is an original and authentic product. It is genuine and the only one made by The-Wood Studio. It is not a replica, a rebuild or repair; it has been newly built by skilled artisan. No two doors are identical, thus making each one of a kind. Only authentic hand carving is performed, no routers or machine tools of any type are used.

 

  INSURANCE & SHIPPING
  1. Insurance 100% from damage or loss by US company
  2. US based shipping company in charge
  3. Sea-freight from Bangkok Thailand to Laredo, Texas USA
  4. Transit Time: 40 days
 
 

             
 

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Updated 06-Aug-2006