Design Carved Wood Doors
WoodLtdŽ Studio
Chiang Mai  Thailand
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Two Single Wood Doors with Moroccan Carving Design
Custom Exterior Oversize Teak Door | John-Boston Massachusetts USA

 
 
 
  Home | WoodLtd Studio | Door Catalog | Current Projects > John-Boston  
     
  TABLE OF CONTENTS  
 
  q Specifications q Panels q Packing
  q Delivery Time q Stiles & Rail Construction q Fumigation
  q Project Updates q Molding q Warranty
  q Communication q Panel End Sealing q Certificate of Authenticity
q Teak (Tectona Grandis Linn) q Carving q Insurance & Shipping
q Kiln-Drying q Sanding  
 

THE PROJECT: Two Single Wood Doors with Moroccan Carving Design

Moroccan Door

Wood Door

Orientation

Colorchart

Certificate CoA

 

 

SPECIFICATIONS

  MOROCCAN DOOR SPECS WOOD DOOR SPECS  
           
  Description:   Oversize Single Teak Door Single Teak Door with Glass  
  Reference Number:   DOORSGL157 see above <Wood Door>  
  Carving Location:   Both Sides of the Door Both Sides of the Door  
  Slab Size:   42" X 96" 36" X 80"  
  Rough Opening:   46" wide x 98" high 38" x 82"  
  Wall Thickness:   6.6" 4.6"  
  Door Units:   One (1) Single Door One (1) Single Door  
  Door Thickness:   2 inch (50 mm) Custom 1-3/8" (35 mm) US Standard  
  Finish:   Finished with Color Finished with Color  
  Frame:   Pre-Hung Pre-Hung  
  Frame Depth:   6.6 inch (Custom) 4.6 inch (Custom)  
  Hinges:   Solid Brass Solid Brass  
  Casing:   Plain Plain  
  Orientation:   In-Swing Right Hand In-Swing Right Hand  
  Hardware:   provided by customer (!) provided by customer (!)  
  Color:   COL01 / very dark antique like COL01 / must show wood grains  
  Door Shipping Size:   46" X 98" X 6.6" 38" x 82" X 4.6"  
  Casing Pack I:   46" X 4" X 1" 38" X 4" X 1"  
  Casing Pack II:   98" X 4" X 1" 82" X 4" X 2"  
 

DELIVERY TIME      
  Production/Carving Time:   120 days  
  Date Project Started:   25-Oct-2006  
  Expected Finish Date:   25-Feb-2007  
  Shipping Bangkok to Boston:   35 days  
 
 
  PROJECT UPDATES  
     
 

22-Jan-2007/1

22-Jan-2007/2

06-Feb-2007/1

06-Feb-2007/2

06-Feb-2007/3

26-Feb-2007/1

26-Feb-2007/2

26-Feb-2007/3

27-Mar-2007/1

27-Mar-2007/2

27-Mar-2007/3

27-Mar-2007/4

27-Mar-2007/5

27-Mar-2007/6

28-Mar-2007/1

28-Mar-2007/2

28-Mar-2007/3

 
     

  COMMUNICATION
  1. Thursday, 02-Nov-2006 >> First photo update is expected on 25-Dec-2006
  2. Thursday, 02-Nov-2006 >> WoodLtd Studio will provide Certificate of Authenticity for no extra cost if requested
  3. Thursday, 02-Nov-2006 >> preparing and review documentation, web-site setup, wood selecting, kiln drying, first 8 weeks of the project not very entertaining, first pictures when we put the door together in 8-10 weeks
  4. Sat, 18-Nov-2006 >> The wood should be out of the kiln by mid December 2006...
  5. Mon, 22-Jan-2007 >> Frames have been assembled, we're working on both doors now..
  6. Tue, 27-Mar-2007 >> Project is completed and doors are waiting for shipping..
 

Send email to The-Wood Studio now  Send email!

 
 
  TEAK

Latin name "Tectona Grandis Linn". Teak or Golden Teak is the king of hardwoods and it's one of the world's most valuable timbers, recognized for its durability and stability. Teak is more durable than any other hardwood and has unparalleled rich beauty. Teak can withstand all types of weather. Ancient Burmese and Thai royalty considered teak to be a royal tree. It has been the pillar of the shipbuilding industry for centuries. The decks of the Titanic were covered in Teak, and the wood is as good today as the day she sank on 1912. Teak is also used in the Middle East oil industry as one of the very few timbers that can withstand the punishing heat of the desert and will not readily catch fire. Teak can withstand harsh chemicals, and is resistant to fungi, rot and termites. Unlike other woods, teak does not turn black when in contact with metals. It looks best when applied transparent and light colors...

 

 

KILN-DRYING

All wood in the oven for two (2) weeks to a moisture content of 10-12% followed by one (1) week of resting to reabsorb moisture in the air to ~14%. The moisture level is measured by electronic instruments.

 

 

PANELS

Structural hardwood V-grooved minimizes the possibility of a joint separation. Permanently bonded with watertype-1 glue.

 

 

STILES & RAIL CONSTRUCTION

Mortise and tenon, glued with exterior Type-1 waterproof glue. Because wood tends to warp when it becomes damp, we make vertical rails from two separate pieces of wood, then laminating them together lengthwise, with the grain running in opposite directions. The same is done with the stiles. Then when moisture penetrates the door, the laminated pieces tend to bow in opposite directions, negating the warping effect.

 

 

MOLDING

Molding around lites and panels. Certain designs have recessed molding.

 

 

PANEL END SEALING

All panels are end sealed with under coat paint before the door is assembled to minimize shrinking and swelling.

 

  CARVING

Authentic hand carving by best Thailands craftsmen. No routers, no machine tools are used. Over 4,000 carving styles available for doors frames casing and lintels in many categories such as Americana, animals, architectural, Asian, business, Disney, dragons, mythology, nautical, wildlife and much more...

 

 

SANDING

Machine sanded with super fine No. 220 grit paper followed by detailed hand sanding. No machine or cross grain sand marks. Ready for finish.

 

 

PACKING

Each door is individually poly bagged and boxed with 300# psi doubled wall cardboard and placed in wooden crate.

 

 

FUMIGATION

Every door together with wood crating, pallet and all Non-Manufactured Wood Packing Material (NMWP) to be fumigated with Methyl Bromide [CH3Br] and are free from wood termites. Formal Certificate of Fumigation is provided according to wood import regulations of European Union, United States, Canada, New Zealand and Australia.

 

 

WARRANTY

The-Wood Studio 2-Years Limited Warranty

 

 

CERTIFICATE OF AUTHENTICITY

We issue a Lifetime Certificate of Authenticity. The-Wood Studio certifies that every door we design and make is by order only. This is an original and authentic product. It is genuine and the only one made by The-Wood Studio. It is not a replica, a rebuild or repair; it has been newly built by skilled artisan. No two doors are identical, thus making each one of a kind. Only authentic hand carving is performed, no routers or machine tools of any type are used.

 

  INSURANCE & SHIPPING
  1. Insurance 100% from damage or loss by US company
  2. US based shipping company in charge
  3. Sea-freight from Bangkok Thailand to Boston, Massachusetts USA
  4. Transit Time: 35 days
 
 

             
 

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Updated 02-Nov-2006